Max IV throttle cable inner wire replacement

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Thread: Max IV throttle cable inner wire replacement

  1. #1

    Max IV throttle cable inner wire replacement

    My 2004 max IV throttle cable broke, near the handle. I found the entire replacement for sale for $70-80 or so, including the heated part and cable housing. It seems like it would be easier (and cheaper) to simply slide in a new inner wire from the handle side, through the existing cable housing. I could have it attached to the carb and be back running in about 5 minutes. If I have to buy the entire assembly, I have to climb around inside the tub, removing the old and reattaching the new.

    Any direction on where to find such a cable? I've checked local atv/cycle/mower/bike shops with no luck. Thoughts?

    Matt

  2. #2
    Join Date
    Aug 2011
    Location
    Central Ohio
    Posts
    100
    I had the same thing happen to me with the interior steel cable broke. I went to the local Lowes with a piece of the cable and matched it pretty close. Been going 2 years on it. Just slide it through the housing and clamped a couple of end pieces on it.

  3. #3
    I bought some 1/16" galvanized wire. With the addition of a crimp or two at the handle, it's as good as new for about $5. Thanks for the tip!!

  4. #4
    Join Date
    Jul 2014
    Location
    New England
    Posts
    59
    Wire or cable? I'm not trying to be a doubter but a single strand "wire" would introduce some concerns over a multi strand "cable"

  5. #5
    I see how my response may be confusing. I used 1/16" braided galvanized steel cable. (Stranded)

  6. #6
    Join Date
    Aug 2011
    Location
    Kotzebue, Alaska
    Posts
    1,209
    Yes, thanks for the tip. Does anyone know the estimated length of a Max IV cable? 10 feet maybe? 12? Thanks.
    Last edited by Rusty-Gunn; 09-03-2015 at 06:42 PM.
    Stand for the Flag. Kneel for the Cross.

  7. #7
    Join Date
    Sep 2008
    Location
    woodland pa
    Posts
    534

  8. #8
    If you're looking to just replace the inner cable like I did, 100" falls a little short. Don't ask how I know. The second time around I used 9'. Worked great...even trimmed a little bit off after everything was secure.

  9. #9
    Join Date
    Aug 2011
    Location
    Kotzebue, Alaska
    Posts
    1,209
    Nine feet of 1/16" steel braided cable from Lowes... Got it. Thanks.
    Stand for the Flag. Kneel for the Cross.

  10. #10
    Join Date
    May 2009
    Location
    Meadville, Pa
    Posts
    3,286
    Quote Originally Posted by Matt R View Post
    If you're looking to just replace the inner cable like I did, 100" falls a little short. Don't ask how I know. The second time around I used 9'. Worked great...even trimmed a little bit off after everything was secure.
    Me hen using a 100" cable on a max Iv, you must go up to the engine in front of the t-20. I believe it takes about 112" to go around the back to the throttle. However, it is easy to change which way the cable activates the throttle.
    l like to buy stuff and no I don't do payments!

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