My 04 max 2 usually solenoid clicks upon ignition. It stumped me for awhile when it would turn over but not fire up in the past (2-3 years ago) until I ran a new ground cable from starter to frame, but it now gives a solenoid click before it turns over and fires up. Connections are tight and dirt/grime free and has a healthy battery.
Anyone have a good solution to grounding issues on the machines? I'm just trying to beat being stranded before it happens.
Thanks fellas
The old ground may have a separated terminal or a split somewhere along the cable. I had a similar problem on an 2001 Max2. The ground looked good but sometimes the machine would not do anything. A jumper cable always fired the machine up and it went perfect until the next ride, then the same issue again.
After trouble shooting it I decided to pull off the ground and there it was. This machine had a black rubber coating on it and you couldn't tell it was faulty until I removed it entirely and replaced the cable. Then I could see that the cable was very flexible in the middle and while fiddling with it realized the cable had a fault in the middle where the wire had partially broken. The terminal was a press on style and it was loose as well. Once the cable was replaced it took care of the problem entirely.
My wifes Max II of a similar vintage, replacing the ground strap fixed the problem. On my hustler, I ended up running several grounds. Battery to frame. Battery directly to the solenoid, and another from battery to engine.
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The best way to fix your problems is right here. Lots of extra cables to run but it keeps the voltage up where you need it.Originally Posted by racerone3
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