Update on the Sears Progress!!

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Thread: Update on the Sears Progress!!

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  1. #1
    Join Date
    Feb 2008
    Location
    Magnolia TX
    Posts
    46

    Update on the Sears Progress!!

    Sorry I changed jobs so I have been out over the last 2 months, but here is where I am at, just got a little fine tuning to do and once I get everything how I like it I will seal up the 2 halves and head for the water. I was wondering if anyone else has a delay in the driven clutch opening up?? It seems like I have the motor rapped out and I am hardley moving, but after a long open way it starts to speed up, not sure if this is normal. But you all like how it is looking.













  2. #2
    Wow! I think it looks great!

    There are different springs for different engines. It could be that your driven clutch is set up for a 2-stroke. I see you have a new Kohler in the machine. Did it originally come with a 2-stroke engine? You can pick up the right spring from RI and swap it out.

    I'm doing that very thing at Ledges this year.

    Good luck.
    Last edited by George; 06-23-2008 at 09:41 PM.
    Banned

  3. #3
    Join Date
    Jun 2007
    Location
    Phoenix,Az.
    Posts
    1,629
    You did a Fabulous job. It's the nicest Sears sportster I've seen.

    Whipper

  4. #4
    Join Date
    Jan 2008
    Location
    Vicksburg, Michigan
    Posts
    3,507
    Wow, that is turning out nice. Great work.

    I am using a comet 40 on my 16hp honda clone and it use to do the same thing. Then I reworked my thottle and it revs more and it seems to "shift" better. Might be a thing to check and make sure the throttle is opening up all the way.

    Looks great though
    Larry

  5. #5
    Join Date
    Jun 2007
    Location
    Northern VA
    Posts
    2,766
    You did a really great job. That's one good-looking Sportster. You may have to tinker with the spring & weights in the drive clutch or the spring tension in the driven clutch to get it to change at the proper speed. That looks like a Comet Duster on the engine, and they're real easy to tinker with.
    Stuck in the seventies- not in the swamp.

    (6) Attex, a Hustler, a Super Swamp Fox, (2) Tricarts, (3) Tri-sports, a Sno-co trike, 3 Dunecycles, and a Starcraft! ...so far

  6. #6
    Join Date
    Jul 2007
    Location
    I live in Shreveport,,Louisiana
    Posts
    3,285
    exellent restoration ! Big thumbs up !

  7. #7
    Join Date
    Jul 2007
    Location
    Grand Island NY (Buffalo)
    Posts
    254
    Wow! Super nice resto. Was the fiberglass in nice condition to begin with?

  8. #8
    Join Date
    Feb 2008
    Location
    Magnolia TX
    Posts
    46

    Finally Some of My Sears Sportster Videos!!!

    Hey everyone sorry it has been so long but i do have some videos in action, sorry the quality is a little low they were taken with a cell phone. They progress is to see if it actually floats after the complete rebuild. The one with the donut was pretty cool on dry ground. I have had this thing up to 48 mph on the road(had my 4 wheeler next to me clocking it) which is pretty scary without a steering wheel the first few times. Once it get it going again (next weekend fixing the tranny mounting bolts) i will take some higher quality videos. Hope you enjoy.





  9. #9
    Join Date
    Nov 2009
    Location
    Charlotte, Mi/ Houghton Lake Mi
    Posts
    2,910
    Cool! What mods have you done to it? Bigger engine obviously, mine only does about 25mph. Green paint? They all came orange didn't they? I also didn't see the back seat. Was it removed or just poor quality cell phone video?

  10. #10
    Join Date
    Feb 2008
    Location
    Magnolia TX
    Posts
    46
    Yeah I am running a 22 hp Kohler twin with green spring in the clutch. Yeah they were all orange but I love the lime green look ( We own a paint and body shop so i can pretty much change it whenever). I still have to make the back seat just haven't got to it yet people ride on the fiberglass back there now. I got the luxury front drivers seat tilt, lumbar adjustment, arm rests i guess since i never ride in the back I keep forgetting how bumpy it actually is without a seat.

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