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Finally got my 980 out for a run

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  • Finally got my 980 out for a run

    I've been working on my Hustler 980 tall for nearly three years. Sounds crazy but switch jobs, new baby, and all the other "priority" projects and that's what happened. I believe it to be an 84 model. I bought it about nine to ten years ago with many issues, played with it off and on for a few years until it became more trouble than fun, and then it sat for a few years. Today it was finally on the prowl again.

    So all new 1-1/4" axles with keyed taper lock sprockets front and rear and original tube style sprockets in the middle. Tried taper lock sprockets in the middle but just couldn't get everything to fit up right. Repaired and reinforced a few portions of the frame, POR-15 coated frame, all new bearings, new driven clutch, refreshed T-20 with mounts using all eight threaded holes now, new motor mount bushings, bilge pump, winch, rebuilt carb, decarboned heads of stock opposed twin 18hp Briggs, belt, repaired a few small tub cracks, used 25-12-9 Rawhide IIIs installed, I'm sure some other stuff.....and away I went.

    It did pretty well. Starts, runs, and idles better than it ever did. T-20 seemed to work way better with smoother transitions from power to braking. Spent probably 5 to 10 minutes in the water and only took on approximately two tablespoons of water. I could see where some of that came in around the headlights and a couple mounting bolts for fuel filter and back seat support/trans guard. Kindda wild as we were breaking about 3/8" ice while on the pond. We took a pretty nice ride over all, climbing some decent hills on a few trails, crossing ditches, got into a few rocks, and twisted and turned through some tight timber. Heck of a good time! Wanted to thank you guys for all the help. I've been a 6x6World junkie all the way through this project. Of course it's never really done, but at least I can get out and ride it now.
    1984 Hustler 980 and some other toys that won't even swim.

  • #2
    I bet it feels good finally getting it finished. Both of my 980s are completely dissassembled right now. Waiting on the sandblaster man to come through.. Post some pics for us I would love to see them. Where did you get your axles and sprockets from?
    HUSTLER 980 NOS BUILD
    HUSTLER 980 TRAIL MACHINE
    HUSTLER 950 PARTS MACHINE [

    IMG]http://i708.photobucket.com/albums/ww81/highrollinmopars/2012-06-04_07-13-01_284.jpg[/IMG]

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    • #3
      Originally posted by highrollinmopars View Post
      Waiting on the sandblaster man to come through..
      I'm not sure about the US prices but having a frame and parts sandblasted, zinc primed then powdercoated is not that expensive here in Montreal. MAY BE a 150 to 200$ job. Your choice of color and finish and I think a very good investment on the deep-tub Hustlers !!
      2008 MAX-IV 500T 30hp Bandolero

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      • #4
        Great news! Congrats!

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        • #5
          Excellent! Pics of the shakedown run would be great. Those Hustler BIGFOOTs are one of my most favorite machines out there.......I remember the day I bought mine (four and a half years ago) and it was such a happy moment and a great story. I'd buy another one in a heart beat if I could ever find one at a good price again.
          "Looks like you have a problem with your 4 wheeler........you're missin' two wheels there"
          sigpic

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          • #6
            A buddy of mine made the axles for me and that's how I was able to experiment a little. He ordered the sprockets too as he builds machines that use alot of sprockets and chain. It will be interesting to see how the taper lock setup holds up.

            Well, no action pictures but I do have some kindda lame "after ride" pics.

            First is my attempt to copy another members Rawhide III and shiny center caps....I think Meinfield.


            Then my slightly modified trans mounts that I hope hold it while still allowing easy access to shifter drums.


            My attempt to help the chain tensioners a little. I replaced the cross member with square tubing and boxed in the portion of the frame that the tensioners mount to. The boxed portion is also welded to the cross member. Shouldn't be able to twist the tensioner mount anyway.
            1984 Hustler 980 and some other toys that won't even swim.

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            • #7
              That looks great. Nice work.

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              • #8
                Wow, sure looks clean! Nice mods! Shiney caps are pretty cool.

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                • #9
                  Got to run my Hustler a little more. I can't get enough of pics of these machines climbing out of water. Here's the best I got from this ride.
                  1984 Hustler 980 and some other toys that won't even swim.

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                  • #10
                    Awesome shot, makes me sad mine is in pieces...
                    1983 Hustler 945-HK 627cc Vanguard
                    1982 GMC K-10 Sierra Classic Suburban 6.2 Diesel
                    2010 Chevy Silverado 1500
                    1974 Honda ATC 70
                    1986 Honda ATC 250ES Big Red

                    There is no Z in Diesel!!

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