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Max IV throttle cable inner wire replacement

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  • Max IV throttle cable inner wire replacement

    My 2004 max IV throttle cable broke, near the handle. I found the entire replacement for sale for $70-80 or so, including the heated part and cable housing. It seems like it would be easier (and cheaper) to simply slide in a new inner wire from the handle side, through the existing cable housing. I could have it attached to the carb and be back running in about 5 minutes. If I have to buy the entire assembly, I have to climb around inside the tub, removing the old and reattaching the new.

    Any direction on where to find such a cable? I've checked local atv/cycle/mower/bike shops with no luck. Thoughts?

    Matt

  • #2
    I had the same thing happen to me with the interior steel cable broke. I went to the local Lowes with a piece of the cable and matched it pretty close. Been going 2 years on it. Just slide it through the housing and clamped a couple of end pieces on it.

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    • #3
      I bought some 1/16" galvanized wire. With the addition of a crimp or two at the handle, it's as good as new for about $5. Thanks for the tip!!

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      • #4
        Wire or cable? I'm not trying to be a doubter but a single strand "wire" would introduce some concerns over a multi strand "cable"

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        • #5
          I see how my response may be confusing. I used 1/16" braided galvanized steel cable. (Stranded)

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          • #6
            Yes, thanks for the tip. Does anyone know the estimated length of a Max IV cable? 10 feet maybe? 12? Thanks.
            Last edited by Rusty-Gunn; 09-03-2015, 06:42 PM.
            Stand for the Flag. Kneel for the Cross.

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            • #7
              12070 THROTTLE CABLE 100" (BRIGGS / KOHLER - MAX IV) - (TECUMSEH - MAX II)

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              • #8
                If you're looking to just replace the inner cable like I did, 100" falls a little short. Don't ask how I know. The second time around I used 9'. Worked great...even trimmed a little bit off after everything was secure.

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                • #9
                  Nine feet of 1/16" steel braided cable from Lowes... Got it. Thanks.
                  Stand for the Flag. Kneel for the Cross.

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                  • #10
                    Originally posted by Matt R View Post
                    If you're looking to just replace the inner cable like I did, 100" falls a little short. Don't ask how I know. The second time around I used 9'. Worked great...even trimmed a little bit off after everything was secure.
                    Me hen using a 100" cable on a max Iv, you must go up to the engine in front of the t-20. I believe it takes about 112" to go around the back to the throttle. However, it is easy to change which way the cable activates the throttle.
                    l like to buy stuff and no I don't do payments!

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                    • #11
                      I would like to order the 1/16" galvanized steel cable off the Internet. I find it as 7x7 (seven stranded cable with seven strands each, all twisted into wire rope). This is the stuff you guys bought?
                      Stand for the Flag. Kneel for the Cross.

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                      • #12
                        Just checking things out I went to take the max 4 for a ride today and soon as I got in it I broke the cable so I've already bought one oh in the last eight or nine years so I've seen a few of you guys did any repairs on them so you answered my question1/ 16-in braided cable that sounds perfect can't wait to go buy some and fix it

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