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TheSilverBuick MAX II Project

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  • TheSilverBuick MAX II Project

    Earlier this month I picked up a "mystery" amphibious 6x6 that was advertised as an Argo 6x6, so it was safe to say the previous owner didn't have much information for me to go. From pictures, it looked pretty apparent it was a MAX II, but beyond that no idea on year, engine, etc. Thanks to the forum members here some of the mystery has been lifted, but since a serial number has yet to be found some mystery still remains.

    It's got a Kohler 440 2-stroke engine, 5-bolt, non-splined axles, drum and band brakes, an older style frame with no cross tube support, hacked wiring and a fair amount of potential












    The MAX didn't run well, but the two cylinders feel like they have good compression based on pulling the emergency starting cord so it was likely the carburetor. Three issues with the carb became fairly apparent as I looked it over, the gaskets were leaking, the impulse line for the internal pump was hooked up to the return port on the gas tank so fueling was done via gravity, including through the various check valves in the carb's built in fuel pump so it was probably starving for fuel and the choke wasn't hooked up making it extra hard to cold start.

    I've since re-gasketed the Mikuni carburetor and re-routed the the upper hose is plumbed back to the fuel tank instead to the impulse port on the block. I haven't tried to start it yet as I'm still working on hooking up a choke cable which was missing entirely.


    After I finish addressing the carburetor issues I'll move on to the wiring. I will likely be scrapping most the wiring and re-doing it. I've bought a six switch mounting panel and six switches to mount on the left side of the upper shell to manage the electrical system.

    I bought two momentary switches, one to start the engine and one to possibly install a horn.


    I bought three light up switches. One red for main power, one blue for lights, and a green one for a yet to be determined accessory, but may be for a high pressure EFI fuel pump later.


    And for the last port a nifty two port USB charger set with volt meter.


    And I noticed there was a little pocket on the right hand side of the dash, perfect for setting a cell phone or something in during a leisure drive, so I bought another USB charger set but do to space I opted to get this remote ports one and just have the cables ran into the pocket.





    So the immediate plan is to get it running well, get the electrical sorted out and probably get new tires all the way around. The plans afterwards is to see about raising the roll bar up another 3 inches or so (for head clearance) and add a cross bar to mount a set of shoulder harnesses, maybe making a taller seat back at the same time. Though the plan is to make it run perfectly well with the carb I'm thinking next winter I might install an EFI system on the 2-stroke.

  • #2
    I'd say you're off to a good start. If you haven't already done so, and before you get too far with all the accessories, make sure all your bearings, chains and sprockets are good.

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    • #3
      I also bought one of those USB/voltmeter things. It is so dim, mine can only be viewed in the shade. Perhaps I should have gotten the red color LED?

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      • #4
        Looking GOOD

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        • #5
          Have at it and keep us posted !!

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          • #6
            Exhaust manifold question.

            Despite a faded "Flowmaster" sticker on the exhaust manifold I assumed it was a home made piece, but I ran across this video with what appears to be the same exhaust manifold. Anyone know the back story on this type of manifold? Is it factory? Or aftermarket? I've tried googling Flowmaster and Kohler 440 exhaust manifolds, but have come up dry. The 440 manual I found doesn't show the exhaust manifolds and the few Kohler 440 pictures I've found in gallery have split tube manifolds instead of this boxy log.



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            • #7
              It's the same machine, look at the air cleaner.
              sigpic

              My new beer holder spilled some on the trails - in it's hair and down it's throat.
              Joe Camel never does that.

              Advice is free, it's the application that costs.

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              • #8
                It's the same machine, look at the air cleaner.
                SilverBuick's machine has red framework but the Youtube machine doesn't. Of course, who knows what happened between then and now.

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                • #9
                  Yeah my first thought was same machine but there are several difference. The red frame is the most notable, the air filter is actually different between mine and the video's, and mine has a melted spot above the muffler that isn't in the video and mine has a screw above the exhaust manifold going into the cooling shroud that isn't in the video's, plus the "Flowmaster sticker" on mine =P Granted the video was made in 2015, and near as I can tell he lives in Ohio or Florida based on his other video's and license plates. If he was in the western US I'd say there is a chance, but the red frame, rusted levers, etc make me think the changes are too much for it to be the same machine.

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                  • #10
                    Couple closer pictures.



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                    • #11
                      All the switches came in today. I am thinking of putting them on the left side here though I know they'd be at risk of my knee bumping them, so it's not a final decision yet.

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                      • #12
                        Got a bit done today. The three big things is getting the carb fully hooked up, choke and all, and changed out the transmission fluid if you can call it that and adjusted the chains. Maybe I'll get it fired up tomorrow?

                        I pulled the upper plug on the T20 and stuck a suction tube down it and basically got nothing out. When I pulled the tube out there was just a bit of fluid on the side of the tube. So I removed the lower plug and stuck the tube in there and essentially the same. The T20 was essentially dry, just a splash on the internals, so hopefully it hasn't be ran much like that. I poured in a quart of an ATF/limited slip additive mix and it just barely started dribbling out the bottom hole, so it was empty and now set right where it needs to be. Most the chains were pretty good, but a few were a bit loose. Wasn't much trouble tightening them up. I was surprised how few turns of the adjustment bolts it took to put them into tension, then of course backed them off a smidgen for proper slack.

                        I got the choke hooked up, but it required flipping the choke rod to the other side of the carb because I couldn't get the bracket to fit with throttle cable bracket. The universal choke cable from the auto parts store is too short, so for now I'm just running it out of the engine bay when I out the top shell down, but the key point is it'll work. I got the impulse and fuel line hooked up properly as well.


                        I was looking more at the switch panel location and I think I am good with it to the left of the seat. I was looking at the left dash panel location and I'd have to move the Ammeter over if I wanted to fit it there.


                        If I put it right where the duct tape is I think it's would sit clear of me accidentally bumping it with my leg. I pretty much put my hip on the edge of the seat but with how my legs go into the front it steers clear of the side.




                        I haven't wired it in, but looking closer at the pocket on the dash there was already a crack/hole on the side of it, so it looks like a plan is coming together there.

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                        • #13
                          Big day today, got it fired up and for the bit it ran it sounded healthy.

                          I mixed up some more oil/fuel to be sure there was plenty of gas, gave it a few cranks with the choke set and promptly flooded it. I determined I had the throttle blades closed too far, coincidentally today I received a USB bore scope camera for my cellphone so I took the opportunity and removed the carb and spark plugs to air it out and inspect it. Looks like the piston tops have seen better day, not really sure if it's detonation or debris, but either way I'm not overly worried about it going forward and will let it ride. The inside of the ports and in the block are perfectly clean.

                          After the inspection I put the carb and plugs back on, dialed up the idle screw a hair and it fired right up! Started smoking up the garage pretty quickly and went to shut it down and found the toggle switch on the dash I was trusting didn't shut the engine off! So I pulled the negative battery cable off the battery, which didn't do anything either! Put it back on and got a pair of pliers and pulled the spark plug wires off the plugs! I looked around and found a fuse wired up under the dash so I fired it up again and pulled the fuse, which I suppose unsurprisingly did nothing. So I pulled the plug wires again. I did notice the ammeter works though. I plan on a full re-wire, but in the mean time I need to look up what wires should be connected to the toggle switch to shut it down.

                          The left piston.


                          Right piston.


                          Both skirts show expected wear/damage after seeing the piston tops. Again, I'm not going to do anything about it.



                          Clean ports.



                          Under the pistons, inside the block looked brand new.



                          Hopefully this weekend I'll be able to take it down the driveway and back to see how the T-20 is.

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                          • #14
                            Found the wire that shuts the engine off! It was even connected to the plug for the missing ignition key. Grounded the black wire leaving the plug and it shut right down. Now I can get to adjusting the carb needles and see if I can drive it out of the garage and back.

                            Took a short video of the 2-stroke running. I flooded it right before this from trying to start it with the spark plug wires removed, so the plugs might need to be cleaned, but it runs.

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                            • #15
                              Sounds good to me. Love those 2 smokes !!

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