MAX II winch mounts.....pros/cons....designs.......

[62saab]

I'm going to install my Superwinch 25SR soon,but before I do,I would like to hear about any hull/body related problems others have experienced when using their winch. There are several different winch mount designs.I have a new 'OEM' MAX unit,and frankly,I'm not impressed with it;enough so,that I'll either modify it for improvement or simply fabricate another one. (I prefer the MAX IV design over the overhung 'shelf' type of the II).

All that said,what about hull/tub stresses and damage from winch usage over a period of time -any??
I'm using a synthetic rope winch because the elasticity is easier on the body,but there will still be that stress on the body at the mating seam when pulling.

Comments please.......

[LW1911]

Best one I have seen tied into uprights welded to frame with a plate angled to touch back side of top and bottom tubs, with a matching outer plate that had a second flat plate welded to it for winch mounting. Only drawback, winch had to be removed to lift upper body

[msafi65]

My max2 winch mount is similar to the factory mount of later years with an added angle bolted through top and tub lip about 2' long. I don't reccomended this but have tied the trailer hitch off to a tree and double lined a pickup out of the mud. Stretched the max while pulling but did no permanent damage. I find that there is usually very little load on the winch and mount to get moving again.

[onefunzr2]

How I changed my Max II winch mount

original winch mount.jpg

This is the winch mount that came on my Max II. It had a 2500# Tractor Supply winch mounted with the fairlead facing down for a straight shot at the 60" snow plow. It worked fine for pulling me out when stuck in mud and for plowing snow this past winter. But I wanted to upgrade to a winch with a wireless remote so I could be right at my problem beaver dam dragging a grapple through it, time after time, until as much backed up water drained as quick as possible before these busy beavers repaired the breach during the cover of night.

With that use in mind, I wanted to change the fairlead to face horizontal, facing front. Before the next snow season arrives I'll remove the 50' synthetic rope and spool on a half dozen wraps of 1" wide flat webbing to work the plow up and down. It will rub the hawse fairlead a max of 8". If and when that strap wears out. I have plenty more bought from Harbor Freight.

This is how I modified the mount to accommodate the new SuperATV 3500# winch.

revamped winch mount.jpg

double line attach.jpg

And this is a 3/8" muffler clamp welded under the mount for attaching the hook when a snatch block double line is needed. BTW, it's also welded on the top where it passes through the plate. I didn't want anyone to think I was relying on those 2 tack welds for all the strength.

It has a backup plate under the lip and behind the front wall in front of the gas tank. If it didn't pull apart in it's 18 year life before I bought this 6x6, it's unlikely to now.

EDIT: I have no way of knowing if that old mounting plate is a Max part or home built.

new winch and mount.jpg

[ARGOJIM]

The first picture is a factory style mount, around 96 I came back from a ride that J. from the factory was at and complained that the Rule winches were junk because the motor was ripped off from just touching a tree ( the Rule had no through bolts), the winches were later changed along with the mount design.

[62saab]

"...Stretched the max while pulling but did no permanent damage......" LOL OK,msafi65,the MAX has excellent elasticity under extreme situations.

[62saab]

Thanks for the pics and your reply,onefunzr2 my factory MAX II mount is the later type argojim speaks of. It employs a light gage sheet metal 'hood' to cover the spool portion of the winch;perhaps as some sort of debris shield-it certainly doesn't lend any structural value........

[onefunzr2]

The first picture is a factory style mount...

Thank you for the info; good to know.

[62saab]

Thanks to all who responded. My winch mount is almost completed,so I'll post pics and details soon.....

[62saab]

MAX II winch pictures

A few pics of the modifications to the OEM factory winch mount to better distribute the stresses of use. All original 3/8" holes were closed and relocated for 5/16" bolts which are more than adequate for the task of securing the mount to the top/hull.
All surfaces were coated in acid etching primer,with a top-coating of 3M 08881 undercoat.

[JoeMeg]

Good thread. Nice fabrication work, men. Some clever ideas.

[dgeiman]

Looks good.

[LW1911]

That looks nice!

[62saab]

MAX II winch

I've attached a few pics of the finished MAX and the trailer purchased for it .The trailer brand is TESKE,featuring a tilting tread plate bed(no annoying top rail or gate ramp),making it perfect for this application. And thanks to all who have commented.DSCN0469.jpg

[hipowerone]

62saab: your TESKE trailer reminds me much of my 1987 Starlight that I purchased new way back when. It also has a tilt body vs ramp and no top rail, but has numerous channel steel points to attach chains/tie downs or boards for whatever need. I attached some 'expanded steel mesh' for traction on the pressure treated 2x6 deck. I made some stake body sides for it that I use for when I want to haul items that require some more structural containment. I will find and post some photos. I also attached a piece of 4x4 to the front to prevent driving off the front, much like your 2x4 pieces, and a small steel plate to use as a counter balance, that allowed me to tip the trailer and have it remain in the tipped position until I got what I was loading on the trailer. Little did I know back in 1987 that I would one day have an AATV that would fit perfectly on it. For those of us who do not own a pickup truck, one nice feature of using a trailer to haul the AATV is, once at your location, you can hitch trailer to the AATV and use trailer to haul gear into your camp or other location.