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Honda atv?

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  • Honda atv?

    Sorry about posting this in a amphibious website mike but I don't know who else to ask. ok,so my dads 2005 Honda foreman rubicon had some starting issues. I took the starter off and found that the brushes were bad( there was always a clicking noise) bought new brushes and new solenoid and put them both on. Now I press the ignition and there is like a sputtering sound and the solenoid sparks sometimes and the digital display shuts off and comes on again. So my question is what am I doing wrong. Oh yea the ground wire I'm using from the - battery to the engine ground never worked on my Argo either so can that be a possibility. Also the quad starts fine with pull cord.

  • #2
    Try putting a temporary jumper cable from negative battery to starter housing and see what it does. Same on positive to starter power post just to bypass a possible bad cable.
    Battery is real good?
    ST400R ATTEX(Smiley)
    500 Super Chief


    I love the smell of Blendzall in the morning

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    • #3
      Yes battery is good and new!

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      • #4
        I bet the starter is seized.

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        • #5
          Those yrs, 2001 to 06 all had starter problems. it may be the ground but more than likely the commutator has a short in it.

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          • #6
            Originally posted by Nubs View Post
            Those yrs, 2001 to 06 all had starter problems. it may be the ground but more than likely the commutator has a short in it.

            or this

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            • #7
              The starter is not seized. Before I had the new brushes in it would just turn but not on the motor, but with new brushes it just sparks, even grounding the solenoid sparks a lot and won't work.

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              • #8
                How do I fix a shorted commutator

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                • #9
                  just need to replace it, a new OEM starter and solenoid is only $125.00 over on this side

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                  • #10
                    how can i rell if its shorted or done?

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                    • #11
                      the sparks are right down by the atarter now and big sparks? i orderd a new starter will al tis go away when i get a new one?
                      also the screen is showing 2 horizontal lines where the N,R,D should be what is the problem here?

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                      • #12
                        well if the starter is dead shorting your shocking/freaking out the control board, unhook the battery and stop ....ing with it. it should reset its self after you get the new starter installed.

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                        • #13
                          "The starter is not seized. Before I had the new brushes in it would just turn but not on the motor, but with new brushes it just sparks, even grounding the solenoid sparks a lot and won't work." (this is my uneducated way of quoting a previous post, by the way)

                          I wonder if something went wrong installing the new brushes and internally, the wiring or brush is making contact with the starter housing......thus a dead short.

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                          • #14
                            the brushes are supposed to make contact with those magnest right? they have a snug hold on the magnets

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                            • #15
                              can someone explain to me how a starter is supposed to be? even get some pictures i would really appreciate it

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