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Advice/ How to, engine oil cooler install

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  • Advice/ How to, engine oil cooler install

    HI,
    After having some experience with oil coolers on small block kohlers i will pass this knowledge onto others . As u will read the requirement for a large effiicient cooler on a 6x6 etc is almost compulsory
    This info would apply to small engines of similar type briggs etc

    Back ground
    kohler in 90f plus conditions
    heavy load
    oil temp 230--250 f constant
    ALL OILS DEGRADE OVER 212F ------- SOME QUICKER THAN OTHERS [ this includes synthetics ]
    212 f is the max allowed for constant running
    TAKE CARE OF YOUR OIL AND IT WILL TAKE CARE OF YOUR ENGINE

    TO HOT IS BAD FOR YOUR ENGINE OIL

    TO COLD IS BAD ALSO

    Prior to fitting a cooler the oil at change was typically black smelly etc equivilant to a car that had gone way past its service requirement .
    After fitting the cooler this improved greatly
    [a oil does suspend particles within itself and therefor discolours oil any way ] By fitting a cooler the oil is in a better condition at the same change interval there for the oil can do a better job at protection
    == longer lasting engine

    Firstly i will mention the basic 2 types of cooler available
    1/ serpentine [old fashion style trans coolers etc ]
    continious pipe
    poor cooling performance for its size comopared to same size stacked plate cooler
    typically cause pressure drop from inlet to out let connection
    in the standard form inside the tube most of the oil does not contact the tube walls there fore does not cool well
    There is another version of this with baffles inside the tube but really u may as well buy a stacked plate type

    2/ stacked plate with or with out fins
    functions similar to a crossflow radiator
    no or very very little pressure drop across inlet and out let connection
    for the same temperature drop a stacked plate will always be smaller by 20-30%than serpentine


    cooler theory for a given sized cooler
    double the air flow cooling is way better
    double the oil flow cooling decreases
    the closer the oil temp to ambient the harder it is to cool a bigger sized cooler is needed for the same result
    oil flow is hard to cool below 2 gallons per min
    poor fittings can cost up to 5psi per 90 degree bend

    Actual fitt up
    kohlercommand 25hp v twin
    40-50psi oil pressure standard at 3600rpm
    1-2 gallons per minute oil flow
    race car type fittings size -8 earls ,speed flow etc [smooth radius bends etc]
    remote filter
    leads to remote oil thermostat [thermostat can be purchased in oil filter housing also ] 180 f
    leads to 11x9 x 1 1/2 stacked plate cooler 1/2 npt fittings
    10 inch high air flow electric fan
    simple fan electrics sender switch inline[make fitting] temp around the 195 f
    install sender switch in the line with oil coming out of the engine to filter

    Results
    55f to 65 f reduction in temp
    oil pressure drop tested 20w/50 140f oil temp ambient 70 f 5psi
    engine receiving 35psi at oil line going back to engine at 3600rpm
    10psi per 1000 rpm is the min
    uses 10w/40 oil

    caution/ notes
    due to long hoses ,small oil pump etc engine may take up to 1 second to acheive oil pressure
    very important to run a oil that allows quick pressurization of system

    review
    i personally ran a more complicated fan control go with what i have suggested above
    Remember to install the cooler with the fittings at the top so it does not drain out . Keeping the cooler full allows quicker pressurization when starting . U can have a fitting made at the top so u can acces and therefore suck the oil out at service time .

    In a install with space i would install the 11x 11 x1 1/2 cooler

    tomo

  • #2
    Wow tomo!!!
    Very helpfull stuff posted there. Thanks for taking the time to document and share the information!!!!

    Comment


    • #3
      Excellent writeup.......very useful information! It certainly is very important to take care of the oil, especially in air cooled engines.
      "Looks like you have a problem with your 4 wheeler........you're missin' two wheels there"
      sigpic

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      • #4
        A lot of good info. Thanks
        Life should not be a journey to the grave with the intention of arriving safely in an attractive and well-preserved body, but rather to skid in sideways , cigar in one hand, whiskey in the other, body thoroughly used up, totally worn out and screaming "WOO-HOO, what a ride!!!"

        Comment


        • #5
          Hi ,
          Thanks everyone
          I am no typist, i know that ha ha .......
          people have supplied me with info that i could not posibly find anywhere else so i thought i will return the favour .
          It tends to happen when u buy one of only a few swamp foxes ever made and potentially the only one in aust
          Yes i am proud to say it that i am pleased with my purchase and look forward to much more 6x6 action drooling............

          Cooler i used was
          Commonly used by OEM car makers but they do have an aftermarket range also

          Parent company Dana
          They own manufacturer Long industries
          Cooler is sold as
          TRU COOL brand

          The tru cool brand is not the very best cooler but a good ""average brand ""
          For those people that must have the best [very expensive ]
          Serck English or Setrab swedish

          Tru cool
          Dana.com/automotive systems/thermal management
          Find the one with tru cool products
          or
          Racer Parts Wholesale - Award Winning Online Catalog For Real Racers and Riders

          tomo

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          • #6
            Good info, Thanks :-)

            Comment


            • #7
              good read tomo,wonder if i can install a cooler on my older kohler?

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