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  • Conquest carb jetting

    I purchased a '98 Conquest from a fellow that used it for accessing his high country cabin. When it got to my house (Thornton CO - elevation 5342ft) it
    ran a little rough and wanted to die when hitting the throttle. This is a typical symptom when the carburetor is under jetted or dirty so I started at the carb. Pulled it and found it has jet 108. Looked clean. (I'll still run some seafoam through it just because I have no history with this carb yet.)

    For reference:

    My use will be at the following locations:
    Pollock SD - 1654ft
    Rushville NE - 3740ft
    I live at Thornton CO - 5342ft
    And elk hunting in the mountains can easily get me to 10Kft

    So I hit google etc. looking for a jetting chart. None. My dealer tells me that Argo doesn't have one. Not to be detered, I combed through the parts manuals for conquests and compiled the following:

    HTML Code:
    Kawasaki FD620D-_S12 Jetting information
    
    
    (Gleaned from parts documents)
    PART#      : DESC.    : SIZE : ALT.     : ENGINE VERSION
    -----------:----------:------:----------:----------------
    92063-2219 : JET-MAIN : #108 : 6560 ft. : FS12-KS12
    92063-2239 : JET-MAIN : #110 : 3280 ft. : FS12-KS12
    92063-2241 : JET-MAIN : #112 :      ft. : AS12-MS12
    92063-2354 : JET-MAIN : #114 : 3280 ft. : MS12
    92063-2491 : JET-MAIN : #116 :      ft. : MS12
    
    
    There does not appear to be engine versions: ES12, IS12, LS12
    
    
    Jetting for engine versions AS12-KS12
    -------------------------------------
    #112 for 0ft and above
    #110 for 3280ft and above
    #108 for 6560ft and above
    
    
    
    Jetting for engine version MS12
    ------------------------
    #116 for 0ft and above
    #114 for 3280ft and above
    #112 for 6560ft and above


    I confirmed the above with my dealer.

    The part number above is the Kawasaki part number. Argo part numbers are something like 92063C and vary depending on the parts chart (grouped by engine versions). You can order these from Kawasaki small engine parts retailer online like this one or this one by the Kawasaki number. If I were ordering from an Argo dealer I would let them know the engine version and the jet#.

    I will be getting the other two jets for the set. I did consider a dial-a-jet and I'll post another thread to talk about that.

    John
    Last edited by JohnF; 07-24-2009, 04:11 PM.

  • #2
    hi John
    Lee here. I have the 1999 conquest that I bought from the guy in Grand Junction. I don't know what jet number it has yet. How do I tell? I have the 20HP kawasaki engine. But, I ran it at my cabin this weekend 11,000 ft. It has virtually no power. I almost couldn't get back up my ramps onto the trailer. When I got home, I ran it some more (8,000ft) and found it ran much better with more power. But, I am thinking I need to replace the jets for altitude. This post was a long time ago, what did you end up doing?
    Thanks

    Comment


    • #3
      Hey Lee.

      The number is stamped on the jet itself so you'll have to pull the carburetor to find out.
      I know what you mean about power being an issue. Some things to consider: The drive pulley may be engaging too soon and lugging the engine - fix this by increasing drive pulley preload by getting a stronger spring or adding shims, look for a description by Rock Doctor where he used a loop of welding rod, I used a stack of snap rings. The drive pulley mass is too high to get into the RPM range where the engine is making power - fix this by using smaller masses, and I bet your are already drilled out, I bought a complete set and found that even smaller than the drilled out worked better.

      The engine does run better jetted for the elevation but the difference isn't earth shattering. At the elevation you mention I couldn't really run around on tracks and especially so in high gear.

      So, What I did. I haven't had it to higher country yet. (I should finish that thread...)

      But, Here's an option that I think has merit.

      Comment


      • #4
        thanks John
        that is depressing. most of those modifications are beyond my skill set and the time or money I have available. If jetting won't add much power (10%), I don't know if the argo will work for me. I planned to use it exclusively at my cabin at 11,000ft. how much do you think your engine swap will cost in the end? wondering if I should cut my losses and sell the argo before I tear into it or spend more money. Please let me know if you get up to elevation to test yours out. If it works great, maybe its something I could pay someone to do? Are there any argo dealers in Denver? I saw something on facebook about a place in Craig, CO, but that's it.
        Last edited by bluebruin; 01-19-2015, 08:12 PM.

        Comment


        • #5
          bluebruin, I know your question is in regards to a Kawasaki but I remember reading the Briggs and Stratton literature on high altitude performance and it said that you loose something like 3-4% power from the engine for every 1000ft of elevation above sea level. So 3.5% x 11 = 38.5% Your 20HP motor would be making 12.3HP using those numbers. That's not much HP to move you along.

          Comment


          • #6
            yeah, especially with tracks and a hardtop I wanted to build. Anyone in the market for a 1999 Conquest with 350hrs, an aluminum top, and tracks with powder extensions? Thanks

            Comment


            • #7
              Blue,
              I hate to see you throw in the towel so quickly. I don't know how long your machine was sitting prior to you getting it, but when I bought my Conquest with only 20 hrs on it was suffering some very common problems with the Kawi 20hp if they have been sitting with old gas. These engines hate old/gummy gas and the needle on my carb solenoid was stuck/gummed in the forward position and was restricting fuel flow. All it took was un screwing it and letting it set in carb cleaner and then working it back and forth. And Bingo! Much more power. I also would recommend pulling the secondary clutch and putting the spring in the #1 position. This is easy and free. There are videos on you tube on how to do it and it will give you more low end torque. The previous owner of my Conquest used it for accessing their cabin on Grande Mesa and I assumed the secondary clutch spring would have been set up in the #1 to begin with. Well it was in the #3.

              I just posted some pics and a short video of my Conquest at 9,000-10,300 feet above see level under the Chanel track thread. In the video I am breaking trail in some fresh snow with my wife,daughter, and 200 lbs of gear in it. I am assuming that your machine has the low geared 3.3 or "GU" stamped in the top of the tranny. If it does not than I would not blame you for selling it.

              If you ever need some more input feel free to send me a p.m.
              Last edited by thorn; 01-19-2015, 10:48 PM.

              Comment


              • #8
                thank you for the information. I am not throwing in the towel. just venting, I suppose I am just frustrated.

                I spent a lot of time (I guess not enough) considering what my best and most affordable option would be for cabin access. Our cabin is 500 yards past the end of winter maintenance sign in our neighborhood near fairplay. The real estate agent who sold the cabin to us told us all we had to do was call the county to get added to the plow route.... wrong. the county refuses to add our road to the list of plowed roads, even though there are literally over 100 in our neighborhood alone. Its at treeline and gets VERY wind swept. The only company in town that has heavy machinery capable of plowing the road, wants $4000 a winter to plow 500 yards and our 100ft driveway. So.... I looked into ways to do it ourselves, but its just not feasible. We need a way to get over the snow. Its either some type of snocat, tracked vehicle, or walk in snowshoes. Not too fun with a 4 and 2 yr old, and bedding, food, bags etc. especially when you arrive at 10pm on a friday night in pitch black with 30mph winds and 0 deg like it was this weekend.

                anyway, I am not throwing in the towel yet. but it seems pretty daunting. the machine could barely move in low gear (maybe 1-2mph?) on a slight incline, and could not maintain an idle, it would always pitter out. At home, at 8200ft, it runs ok. I can go up my icy driveway which is steepish, and even climb a 2ft tall ledge/embankment covered in snow. Hard to believe 3000 ft makes such a difference. when I test drove it at 5000ft, with no tracks, I didn't even know that altitude and tracks would be a factor.

                my machine has a "H" and a "L" on the dashboard at the gear lever. I will check the tranny for the GU if I can find it. maybe if I combing jetting, a treatment of seafoam or something like that, and the drive pulley preload JohnF suggested, I can get some more power.

                oh, and one my maiden voyage the crosswinds blew my hood off while the argo was being trailered. I didn't realize it until I got to the cabin. Came home to look them up to find out they cost $650 or $350 on ebay. for a piece of plastic? wow.

                another question, would a newer argo with EFI be better?
                Last edited by bluebruin; 01-20-2015, 12:30 AM.

                Comment


                • #9
                  i just checked, the last letters on the top of the transmission are "GU". so that's a step in the right direction!

                  Comment


                  • #10
                    Originally posted by JohnF View Post
                    I purchased a '98 Conquest from a fellow that used it for accessing his high country cabin. When it got to my house (Thornton CO - elevation 5342ft) it
                    ran a little rough and wanted to die when hitting the throttle. This is a typical symptom when the carburetor is under jetted or dirty so I started at the carb. Pulled it and found it has jet 108. Looked clean. (I'll still run some seafoam through it just because I have no history with this carb yet.)

                    For reference:

                    My use will be at the following locations:
                    Pollock SD - 1654ft
                    Rushville NE - 3740ft
                    I live at Thornton CO - 5342ft
                    And elk hunting in the mountains can easily get me to 10Kft

                    So I hit google etc. looking for a jetting chart. None. My dealer tells me that Argo doesn't have one. Not to be detered, I combed through the parts manuals for conquests and compiled the following:

                    HTML Code:
                    Kawasaki FD620D-_S12 Jetting information
                    
                    
                    (Gleaned from parts documents)
                    PART#      : DESC.    : SIZE : ALT.     : ENGINE VERSION
                    -----------:----------:------:----------:----------------
                    92063-2219 : JET-MAIN : #108 : 6560 ft. : FS12-KS12
                    92063-2239 : JET-MAIN : #110 : 3280 ft. : FS12-KS12
                    92063-2241 : JET-MAIN : #112 :      ft. : AS12-MS12
                    92063-2354 : JET-MAIN : #114 : 3280 ft. : MS12
                    92063-2491 : JET-MAIN : #116 :      ft. : MS12
                    
                    
                    There does not appear to be engine versions: ES12, IS12, LS12
                    
                    
                    Jetting for engine versions AS12-KS12
                    -------------------------------------
                    #112 for 0ft and above
                    #110 for 3280ft and above
                    #108 for 6560ft and above
                    
                    
                    
                    Jetting for engine version MS12
                    ------------------------
                    #116 for 0ft and above
                    #114 for 3280ft and above
                    #112 for 6560ft and above


                    I confirmed the above with my dealer.

                    The part number above is the Kawasaki part number. Argo part numbers are something like 92063C and vary depending on the parts chart (grouped by engine versions). You can order these from Kawasaki small engine parts retailer online like this one or this one by the Kawasaki number. If I were ordering from an Argo dealer I would let them know the engine version and the jet#.

                    I will be getting the other two jets for the set. I did consider a dial-a-jet and I'll post another thread to talk about that.

                    John
                    John
                    I am not an engine person... how many jets do I need, and where did you buy yours? I am just trying to look them up to see what kind of cost I am looking at. thanks!

                    Comment


                    • #11
                      I live in Pa., about 1200' asl but have a house in Arizona and may take my Conquest there one day so I checked the carb jet info not long ago since there is about a 3000' difference. This is what I used for reference:



                      Hopefully this link will work for you. D/load the PDF and go to page 28.

                      Comment


                      • #12
                        also, what about a turbocharger?

                        Comment


                        • #13
                          Originally posted by PaSean View Post
                          I live in Pa., about 1200' asl but have a house in Arizona and may take my Conquest there one day so I checked the carb jet info not long ago since there is about a 3000' difference. This is what I used for reference:



                          Hopefully this link will work for you. D/load the PDF and go to page 28.
                          thanks, the link worked. looks like I need a 108, which seems to match JohnF's info.

                          JohnF, what do you think of the dial-a-jet from thunder products? maybe I could dial it in for even higher altitude since the 108 is really only for 6,000ft "and higher" so maybe they didn't have 11,000 ft in mind when they designed that jet?

                          Comment


                          • #14
                            Good morning Lee.

                            What Mike said is true. I usually figure 3% per 1000ft and it's pretty close. Later on when you start looking up clutch tuning information this will get you pretty close to clutch weight figures too. (So, when you are in the 16HP realm with your engine the clutch weights used for the 16HP engine at sea level is a good starting guess.)

                            I was going to mention that you should also get thorn's story as he's worked through the same issues on the other side of the divide. Good to see he's here.

                            Originally posted by bluebruin View Post
                            ... how many jets do I need, and where did you buy yours? I am just trying to look them up to see what kind of cost I am looking at. thanks!
                            You just need one. I think I paid about $12 per (I bough the whole set) and I would just search for a cheap online source. By the way, you could choose a smaller jet.

                            Check this PDF out for the relationship between jet part number and the #number. At 11,000 maybe a 107.5 or 106.3 might be the choice.

                            Originally posted by bluebruin View Post
                            ... JohnF, what do you think of the dial-a-jet from thunder products? maybe I could dial it in for even higher altitude since the 108 is really only for 6,000ft "and higher" so maybe they didn't have 11,000 ft in mind when they designed that jet?
                            I really wanted to try this out. I had some conversations with the guy there and think his theory merits experimentation. He didn't recall ever installing one on an FD620D but I did find where some guy mentions online that he did it and it worked. The Thunder Products guy was working with me to figure out how to fit it when I came across the engine I now have installed so I didn't pursue it further.

                            But yeah, I was looking for a way for me to manually set mixture like I do on airplanes.

                            And I don't think much thought was put into people running at 11,000 ft. That's a pretty small fringe group.

                            Originally posted by bluebruin View Post
                            ... most of those modifications are beyond my skill set ...
                            Bah... I've seen your posts. Skills are learned.

                            Originally posted by bluebruin View Post
                            ... how much do you think your engine swap will cost in the end? ...
                            I waffled a bit about answering this here but maybe a good story will give you hope.
                            I made money doing the swap (assuming my time is free). And that includes my conversion from FD750D to FD791D. I really wanted the FD791D and spent a couple years hoping to find one on craigslist or ebay that I could rebuild and use so I was watching this FD750D ad that ran for months up in Grand Junction. The price just kept falling from what was an awesome price anyway until I drove there and picked it up. It was crate new, never used and clean as can be when I took it apart. The FD791D parts (except for new pistons) are from a seized lawn mower engine.

                            I sold the FD620D only about 3 months ago. Too bad too. We could have converted it to an FD661D for you.

                            Originally posted by bluebruin View Post
                            Please let me know if you get up to elevation to test yours out. If it works great, ...
                            29HP at 11000 is roughly (29 * (1 - (11 * .03)) 19.4HP so I would be pretty much in the FD620D at sea level realm.

                            Originally posted by bluebruin View Post
                            maybe its something I could pay someone to do? Are there any argo dealers in Denver? I saw something on facebook about a place in Craig, CO, but that's it.
                            Of course you can. (I can be a smart azz so...)
                            I don't know of any in the Denver area but I did ride with the guy from Craig. He's the one that told me I needed still smaller clutch weights.

                            Originally posted by bluebruin View Post
                            ... another question, would a newer argo with EFI be better?
                            Well, hmm. I think conquests are pretty awesome tough machines but under powered for some of the higher elevations we play around in. The HP of the newer argos improves that. The EFI will get you a little better fuel efficiency and magic mixture control if you change elevations frequently at the cost of higher complexity and tougher "fix it in the wild"ness. The dial-a-jet might give a mixture solution that works great for elevation changes and the fuel efficiency isn't that huge.

                            Yes, you need to adjust idle when you change elevation. That's pretty easy - a screw on the carburetor. To make it easier install a tiny tach (or Chinese equivalent from ebay). I kept the tools to change the jet when I needed to and it only takes about 4 minutes but it sure was a drag. If you are keeping it at 11k then this will be a non-issue.

                            The classic Argo transmission turn with excess power. When you have none you can't turn. One thing to think about is that the admiral transmission doesn't need excess power to turn so that could be a plus too.

                            One time I went on a ride an the engine was running on only one cylinder. I really couldn't tell by sound or anything but it was gutless. Tim (from Adair) dropped snow on the exhaust and identified the issue. Might want to be aware that that can happen.

                            I think we need to dig into your clutching. Jetting will be easy once you get the jet. Way easier than sticking metal bits together with fire and sparks. Order 3 of this is my guess. (Yeah, that price is per ) Wait, I have a set. I have a couple different sizes and you can borrow them. PM me.

                            And then it going to come down to horsepower. If we assume that the machine operates at 8000 with performance you can live with:

                            (20 * (1 - (8 * .03)) = 15.2 HP.

                            So to get 15.2 HP at 11K:

                            (15.2 / (1 - (11 * .03)) = We need to start with 22.7HP sea level. That's the FD661D.

                            [EDIT]

                            Originally posted by bluebruin View Post
                            Turbos are great! Every pilots wants the performance but few will stomach the maintenance. About 6 months ago the turbo on my jetta ate itself. That pretty much sucked the money saved by fuel efficiency right out of the total equation.

                            Keeping yours at 11K means a carburetor fed naturally aspired engine is a really good solution. It's really not that bad if you change elevations every now and than either.
                            Last edited by JohnF; 01-20-2015, 02:27 PM.

                            Comment


                            • #15
                              thank you all so much for taking the time to respond and to try to help. I very much appreciate the advice and your time.

                              I will call Thunder Products and discuss the dial a jet. If that does not appear to be viable, I will look for a jet 106.3 or 107.5

                              Questions
                              1. Is it possible to convert my FD620D to a FD661D as you mentioned? What is involved in a nut shell and what kind of cost? Are parts off the shelf?

                              2. running on one cylinder. snow on the exhaust? meaning it didn't melt and therefore was not hot so that identified the issue?

                              3. do you think seafoam is worth running through once to clean things up in case there was bad gas or old gas at some point?

                              4. i will PM you about the clutch weights. you are in thorton, I actually work in Broomfield so should be easy to come pickup. Very appreciated. would love to see your machine and your engine swap.

                              5. turbos. does anybody make a bolt on kit for the FD620D?

                              6. what about opening up the top of the air cleaner to let more air flow? make a custom cover...

                              7. how about removing the muffler/exhuast and fabricating some nice large diameter pipes with no muffler? would this help? be to loud to stand it? maybe inside my cab it would be tolerable.

                              8. tracks. mine i suspect are VERY heavy. It took two of us to really move and lift each track when I picked up the argo. They are the plastic tracks (supertracks?) and then the argo dealer bolted on angle iron and a thick rubber extension. Quite a bit of extra weight. maybe they are bogging me down to much? wonder if some lighter tracks would help a lot? according to what i found, they are 112lbs per track before modifications. anyone know the weight of the "17" classic adair tracks"?

                              Thanks John, Mike and everybody.

                              Comment

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