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How-to articles for everything related to 6x6 and 8x8 ATVs. From completely rebuilding the skid steer T20 transmission to removing oxidation from your six wheeler's body it is all here as a step-by-step guide!

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  • How to build an angle iron body band.

    How to build an angle iron body band The angle iron body band will strengthen the structure of your machine and also protect it again collision damage. It can also work for an attachment point for a roll bar or other structure such as a cab. I made mine for an Attex st300d but it will work with any aatv with a body seam. Jiggers for example don’t have the seam. Some models like the Max II have more bends but it’s all done the same way. If your machine is still equipped with a rubber bod...
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  • Argo Bearing and Seal Replacement Video

    I pulled my tracks off the other day, and found that I had 6 loose outer axle bearings. A couple of them were not too bad, and all of them would have been fine for a while. However, I had the parts and (I thought) a bit of time, before I was supposed to go for a ride with friends, so I replaced them. I ended up in a bit of a hurry. You won't find any white shop coats and clean hands in this vid, but if you want to see how to change a brng and seals on an Argo, you can check it out. Yes, I know ...
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  • How to build a floor pan

    How to build a floor pan

    a few people were asking how i built the floor pan for my attex racer so i thought i'd just post it. the same bassic idea should work for other machines. i started with a peice of .090 aluminum 25 1/2 inches wide by 20 inches long. laid out all the cuts (first pic) and cut it out. on the inside where it goes around the laterals i punched the corners in a rotax punch with a 1" circle. the cutout for the foot brake got punched with a half inch. then use a band saw to make the cuts, and clean it up...
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  • Proper Winching & Recovery

    Proper Winching & Recovery

    BEFORE YOU PULL! Practice using your winch before you get stuck. A real situation is no time to be learning how to use your winch. Make sure new wire rope is stretched before it is first used. Unspool the full length of the wire rope, leaving 5 wraps on the drum. Apply at least 500 pounds of tension.You can do this by setting up an anchor point and pulling your vehicle to it on a slightly inclined, flat surface and letting the vehicle roll. Whether you’re recovering another vehicle or pu...
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  • Polyethylene (PE or "Poly") Body Repair

    -Only repair Polyethylene with Polyethylene -Heat an iron to 475-525 degrees -Apply heated iron to both surfaces simultaneously(one side of iron to damaged body and one side to repair piece) -Be sure not to melt completely through the surface to be repaired -A 1/8 inch bead around the edge of the iron is what you want to achieve -After both surfaces get a good melt, press together with 50lbs of pressure and hold for approximately 30 seconds or until cool *BE SURE NOT TO BURN YOURSELF WITH THE IRON ...
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  • Attex Conversion to 1 1/4" axles

    This first thing you do is disassemble the entire car. That's about a 20 minute job. Right now is the time to sandblast the frame & take care of any other maintenance problems. You will keep the same inner bearings, but the outer bearings will be the 62 mm O.D. (early Max bearings). If you want to do this conversion, you will need 2 drilling fixtures. One to drill the frame & one to drill the body.

    With the frame out of the car, you bolt the frame fixture down with the 2 allen hea...
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  • Max II chain guide replacement

    Max II chain guide replacement

    Max II 6x6 ATVs – Chain Guide Replacement The Recreative Industries Max II 6x6 ATV utilizes four Teflon chain guides to apply tension to the chains. These can wear out over time and will need to be replaced. You can replace the complete assembly but you can also save yourself some cash and just replace the Teflon. This article will walk you through the simple steps to do just that. While this article is specific to the Max II, it may also be applicable to other AATVs as well. At the ...
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  • Get rid of those eccenrtic bearings

    My goal for this modification was to get rid of the eccentric collars and setscrew type bearings due to failure problems. I have an older Max IV and have the smaller bearings so the thin wall on the eccentric part is problematic. My second consideration was to keep the axles fairly easy to remove. At first I looked into trying to upgrade to larger bearings but I couldn’t find an easy way to upgrade them. Also the setscrews always seem to cause huge problems when they rust in place. Anyone who...
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  • Winch wiring with a solenoid pack

    Winch wiring with a solenoid pack

    Types of configuration: 1. Direct inline control. This means the switch carries the total current supplied to your winch (this means bulky cables and possibly less torque capacity of your winch). 2. Indirect control by means of current amplification. This basically means that you put an amplifer close to your winch so that the amperage needed by your winch does not have to go through your directional switch. Some current amplifiers are called relays, solenoids or solidstate (transistors, mosfets.....
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  • How to register your amphibious ATV as a boat.

    If you are planning on taking your amphibious ATV into public lakes and waterways in the U.S. then you will need to register it as a boat in order to be legal. This is a fairly simple (and cheap) process but it varies slightly from state to state. Use this article as a basic guide but always be sure to check your local and state laws as well.

    I will list a couple of states below and the procedures that they require but you can always check your states laws by visiting Boat Registration...
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  • Easy T-20 split shifter Guide
    by Rabbit929
    This is on a 94 Max II 18hp Briggs and Stratton You will need: Grinder Welder I got all my parts from tractor supply. Parts List: -1/2x1x2 inch steel bushing (anything will work but the inside diameter needs to be 1/2in) -1/2in steel pipe (hollow or solid, you only need about a foot) -shift knob of your choosing, I haven't found a matching one yet. -2 1/2in inside diameter spacers/washers (the think ones) Start by cutting the cross shaft. I cut mine an inch and a half from the ...
    10-31-2016, 05:36 PM
  • Pressure lubricating a Max throttle cable
    by MAX IV Mark
    Every time I go to start my Max in winter the throttle cable is frozen. I have a heated throttle cable but it takes about 20 min idling to get it free. I figured a good way to lube, purge the water and keep it from freezing.

    I took a condiment squeeze bottle I had laying around and filled it with antifreeze. You could put your own mixture in it if you are worried about using antifreeze.
    Removed the engine cover to get at the cable end. This engine is the 29 Kawasaki...
    01-01-2014, 12:32 AM
  • T-20 Assembly video
    by George
    This video walks you through the assembly of a Borg Warner Skid Steer T20 transmission.

    ...
    09-26-2012, 06:59 PM
  • Rework an Early T20 to Accept Thrust Washers
    by whipper-ag
    I'm sure that some of you have opened up some Early T-20's & found them FUBAR. Once the gears start digging into the drum face, it doesn't take long to ruin the bearings, wear the bands down & cause excessive wear on the ring gear. Fortunately, all is not lost. In most cases, it can be modified to add the fiber thrust washers which are now used in the Late Model T-20's. Here's a video how to do it.


    Whipper :6x6burnou t:...
    02-18-2012, 11:18 PM
  • Adjusting Chains and Jackshafts on a Max II
    by Mike
    For anyone new to six wheelers, this is a short video showing you how to adjust the chains in a Max II. There are eight chains that need to be adjusted. The chains between the front and middle axles and the chains between the rear and middle axles are tightened using the ratcheting chain adjusters. The ones in the front are adjusted by pushing the adjusters down. The ones in the rear are adjusted by pulling the adjusters up. The remaining four chains are adjusted by moving the jackshafts. ...
    03-14-2011, 11:05 PM
  • Repairing a Grooved Axle
    by Planter Bob
    Do you have a grooved axle and a shallow wallet? Well, here's the ticket for solving the problem without burning up the Visa card.

    Repairing a grooved axle on the cheap: 1. Remove the axle. 2. Clamp it firmly in a smooth-jawed vice, with the groove about 6" from the jaws of the vice. 3. Using a wire brush in a 4" grinder, clean all the area in and around the groove, making it free of rust and gunk. Use a flat file gently on any high spots. 4. Use paper towels and wipe down the...
    09-15-2010, 09:07 PM
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